China UD Fabric Impregnation Machine Suppliers - High-Quality Factory for Plate, Helmet, and Vest Production
The UD fabric impregnation machine is a specialized dispersion impregnation machine manufactured in China, designed for producing UD prepregs used in applications such as plates, helmets, and vests. As one of the leading suppliers in the industry, our factory ensures a highly stable impregnation process with exceptional resin penetration into the fibers, resulting in superior quality products. Discover the efficiency and reliability of our UD fabric impregnation machine, perfect for enhancing your production capabilities.
Kuntai is the leader in China in UD and Crossply technology, providing customers with high-quality, high-volume production methods with the lowest possible costs for the production of technical textiles and composite materials.
Kuntai’s UD fabric impregnation machine has special patented spreading device for uniform spreading of fibers before impregnating into resin. The resin content in the UD tape is well adjusted by adjusting the solid content of the dispersion. One day each line production can be up to 600-700kgs.
Besides impregnating, Kuntai’s UD fabric impregnation machine can also do resin coating, realizing one machine with multiple functions.
After UD fabric impregnating process, you can use Kuntai’s UD sheet cutting machine, crossply machine, orthogonal lamination machine, inspection machine, edge cutting machine to get both soft and hard products.
UD Fabric Impregnation Machine Auxiliary Equipments
Kuntai Group
1. UD Fabric 0°/90° Orthogonality Pressing Laminating Machine: Necessary for 2UD fabric production
2. Automatic UD Prepregs Sheet Cutting Machine: To cut unidirectional UD fabric into sheets
3. Crossply Machine: To make 2UD, 4UD for both soft and hard products
4. UD Fabric Edge Cutting Machine: To trim the UD fabric edges
5. UD Fabric Inspection Machine: To inspect the UD fabric quality
Accessories Option
Configuration
Unwinder
Spray Device
Scatter Device
Pressing Device
Rewinder Device
Double Stand Winder
Accumulator
Coating System
Center Unwinder
Surface Rewinder
UD Fabric Impregnation Machine Features
Kuntai Group
1. The UD fabric impregnation machine consists of stable mechanical operation rollers and special-shaped devices to spread uniformly the fibre, impregnate or coat the fibre with resin glue and lamination it with carrier PE film, afterwards dry and solidify, and then go through the 0/90º orthogonal lamination or crossply machine in the back. The product has excellent features such as low density, high abrasion resistance, strong impact resistance, and strong cutting resistance.
2. The equipment applies resin adhesives onto fibres to produce non-weft fabrics for plates, helmets, or vests.
3. With touch screen and PLC control system for easy operation, double rolls rewinder for nonstop continuous production, removing tedious operations.
4. Mirror surface processed rollers are adopted for fibre feeding and fibre spreading to minimize damage to fiber performance during impregnation.
5. The impregnation machine uses gear drive, providing strong torque transmission and stability.
6. External oil boiler for the drying roller provides stable and uniform heating for the formation of UD prepregs after impregnation.
Technical Parameters (Customizable)
Specification
Machine roller width
1800mm
Max material width
1650mm
Gluing method
Impregnating or Coating
Spreading method
Mechanical multi-roller + special shaped
Control mode
HMI + PLC
Drive control
Variable frequency drive
Heat source mode
Oil boiler
Temperature control method
Module
Roller surface treatment
Mirror surface of the friction roller of the whole machine
Dynamic balance
Mirror roller heating roller of the whole machine
Total power
90kw
Lamination speed
3-11m/min
PLC Brand
Mitsubishi
Main Motor Brand
Siemens
Inverter Brand
Yaskawa
Electrical Parts Brand
Schneider / Omron
Temperature Control Brand
Fuji
UD Fabric Impregnation Machine Application
Applications
Application and Usage of UD Prepregs:
Space and Aircraft (aerospace) structure and parts
Blades for wind turbines
Automotive parts and components
Recreational sports equipment
Industrial structure and parts
Military (Helmets, Plates, Vests)
Civil and Building Reinforcement
Packaging And Shipping
Delivery
UD Fabric Impregnation Machine Inner Package: Protective Film, Plywood Case, etc.
UD Fabric Impregnation Machine Outside Package: Export Container
Machines well packed with protective film and loaded into export container;
One-Year-Period spare parts;
Tool kit included.
Above infos are only symbolic. No responsibility is accepted for the accuracy of given information. All machines details will need to be discussed and confirmed before production as per specific application requirements.
Address: Zhengang Industrial Park, Yancheng City, Jiangsu Province, China
Contact Us
We are a leading manufacturer of UD fabric impregnation machine, coating lamination machines, cutting machines and other materials finishing machines, pls kindly let us know your details requirements.
Frequently Asked Questions (FAQ)
Knowledge Base
What is the daily production capacity of Kuntai's UD fabric impregnation machine?
Kuntai's UD fabric impregnation production line can achieve a daily output of up to 600–700 kg per line, delivering high-volume output while maintaining tight precision over resin distribution and yarn tension.
Can this machine handle both resin impregnation and coating processes?
Yes. Kuntai’s UD fabric impregnation machine features a multi-functional design that allows both full fiber impregnation and surface resin coating on a single production unit, significantly reducing equipment investment costs.
How is fiber integrity protected during high-speed unwinding and spreading?
The line is equipped with mirror-surface processed rollers and patented mechanical multi-roller spreading devices. These ensure minimal friction and zero fiber damage while ensuring ultra-uniform tape spreading before resin application.
What downstream auxiliary machines are available for 2UD and 4UD manufacturing?
Kuntai provides complete turnkey solutions including 0°/90° Orthogonality Pressing Laminating Machines, Automatic UD Prepregs Sheet Cutters, Crossply Machines, Edge Trimming Units, and Optical/Visual Inspection Machines for both soft and rigid ballistic products.
Can the technical parameters and machine widths be customized?
Yes, all machine parameters including roller width (standard 1800mm), heating method (oil boiler / electrical), line speed (3-11m/min), and control systems (Mitsubishi PLC, Siemens Motors, Yaskawa Inverters) can be tailored to meet your specific raw material and composite product requirements.
Wechat ID: Annielv88
